Mixer Machine – Made by Hassani Machinery

The industrial mixer machine is one of the most important equipment in the production lines of various industries, whose main role is to mix, homogenize and prepare raw materials with the best quality and uniformity. Hassani Machinery, with years of experience in designing and manufacturing industrial machinery, produces all kinds of industrial mixers, crushers, grinders and blenders with the highest standards and in line with the needs of various industries.

Types of mixers produced by Hassani Machinery

Hasani Machinery, understanding the different needs of customers, offers all kinds of mixers with diverse designs and functions:

• Single-wall mixer
  Suitable for simple mixing at ambient temperature, especially for powders and light liquids.
• Double-wall mixer
  Equipped with a heating or cooling system to control the process temperature, suitable for the food, pharmaceutical and chemical industries.
• Triple Wall Mixer
  A professional choice for complex mixes that require heat, pressure or vacuum and are the best choice for the production of sensitive products.
• V-Shaped Mixer | V-blender
  This device is based on rotation around a horizontal axis and the principle of continuous splitting and merging of materials, which results in gentle mixing with very low shear force; this feature makes it ideal for fragile materials, sensitive granules and precise mixing of small additives (such as active pharmaceutical ingredients).

Capabilities and Applications

Industrial mixers manufactured by Hassani Machinery, using modern technology, are widely used in various industries:

• Vacuum mixing: Preventing the formation of bubbles in materials and achieving uniform quality.
• Thermal mixing: Possibility of mixing with heating for materials that require changing state or cooking.
• Mixing at room temperature: Suitable for thin or thick powders and liquids without the need for heat.
• Food industry applications: Production of various sauces, beverages, pastes and processed products.
• Pharmaceutical and cosmetic industry applications: Mixing of sensitive pharmaceutical ingredients, creams, lotions and shampoos.
• Chemical and packaging industry applications: Preparation of chemicals, paints, resins and other compounds.

Technical features and benefits

• Robust and hygienic design using stainless steel (304L or 316L) in parts in contact with materials.
• Possibility of installing a PLC control system and touch screen for precise control of temperature, speed and mixing time.
• High maneuverability in mixing powder and liquid materials with different concentrations.
• Ability to manufacture in different capacities and dimensions according to customer orders.
• Optimal energy consumption and high efficiency in the production process.
• Free installation, one year warranty and ten years of spare parts supply.

Thermal mixer device

The double-walled thermal mixer and baking device is designed and manufactured for mixing, kneading and even baking materials simultaneously. This device is an ideal solution for manufacturers with the ability to adjust the desired temperature and complete process control.

Thermal mixer device applications

• Due to its professional design and high flexibility, this device is used in a wide range of industries:
• Pharmaceutical industries: preparation and mixing of pharmaceutical materials, production of creams, gels and sensitive compounds.
• Food and dairy industries: cooking milk, processing sauces, pasteurizing food and storing in a semi-liquid or pasty state.
• Packaging and chemical industries: preparation of the required ingredients in packaging, melting and mixing of specific raw materials.
• Other industrial applications: production of various semi-solid materials or special compounds that require controlled heat and uniform mixing.

Features and features of the thermal mixer device

• The ability to adjust the temperature as desired to adapt to a variety of production processes.
• The ability to mix, knead, or cook materials simultaneously according to the user’s needs.
• Equipped with a water gauge to display the amount of water between the walls, which helps the user have better control over the process.
• Display the desired temperature and time through a precise control system, to achieve the best quality of the final product.
• Robust and hygienic design with the ability to be used in sensitive pharmaceutical and food industries.
• Ability to manufacture in different capacities and dimensions based on customer orders.
• Possibility of using stainless steel (304L or 316L) in parts in contact with materials, to comply with health standards and increase the durability of the device.

Advantages of using the thermal mixer device from Hassani Machinery

• Complete control over the production process in terms of temperature, time, and mixing quality.
• Saving time and energy by performing multiple processes (mixing, kneading, and cooking) simultaneously.
• Increasing production line productivity in pharmaceutical, food and packaging industries.
• Possibility of customizing the device to suit customer needs and product type.
• Full after-sales support including free installation, one-year warranty and ten years of parts supply.

V-Blender: A precise tool for mixing powders

V-Blender or V-shaped mixer is one of the most widely used and efficient industrial equipment for dry mixing of powdered and granular materials. The design of this device consists of two cylindrical shells that are connected to each other at a certain angle (usually between 75 and 90 degrees) in the shape of the letter V and rotate around a horizontal axis.

Structure and operating mechanism

This device consists of several main parts:

• V-shaped body: It is made of stainless steel. This material of the body allows this device to pass hygiene standards (especially in the pharmaceutical and food industries).
• Loading Ports: At the top of each V-shaped arm, there are ports for loading raw materials.
• Discharge Valve: At the lowest point of the V (where the two cylinders meet), there is a discharge valve (usually a butterfly type) for discharging the final mixture.
• Rotation System: The motor and gearbox that drive the entire machine
• The V-shaped mixer rotates around its central axis.

The mixing process in this machine is based on the principles of “Tumbling Convection” and “Diffusion”. When the machine starts to rotate, the materials inside the two arms are continuously:

• Splitting: As one arm rises, the materials move towards the center.
• Merging: The materials are simultaneously combined with the materials from the other arm, which is descending.
• Tumbling: This continuous rotation causes the material masses to roll, slide and move over each other.
• This continuous dividing and merging process ensures that the different particles are completely distributed throughout the batch and a completely homogeneous and uniform mixture is obtained.

Features and Features

• Available in three modes: single-wall, double-wall and triple-wall for vacuum mixing
• Equipped with timer and automatic discharge
• Suitable for use in the pharmaceutical and food industries
• Suitable for kneading paste and powder materials
• Mixing at room temperature for powder materials and all kinds of thin and thick liquids and mixtures

Benefits and Applications

V-Blenders are very popular in sensitive industries due to their numerous advantages:

Gentle Mixing: This device applies very little shear force to the materials. This feature makes it ideal for mixing fragile materials, sensitive granules or powders that should not be subject to abrasion or size change.
High efficiency and no blind spots: The V-shaped design leaves almost no “dead spots” inside the chamber, so all materials participate fully in the mixing process.
Complete emptying and easy cleaning: The conical shape of the bottom of the machine helps to empty the material almost completely. Also, the smooth and polished internal surfaces make the cleaning process (CIP – Cleaning in Place) very easy.
High precision: It works very precisely to mix very small amounts of additives (such as active pharmaceutical ingredients or flavors) with large volumes of base powder.

The main applications of the V-Blender are:

• Pharmaceutical industry: Mixing pharmaceutical powders (API) with fillers (Excipients) for the production of tablets and capsules.
• Food industry: Preparing ready-mixes such as cake powder, instant soup, mixed spices, beverage powders and food supplements.
• Chemical industry: Mixing pigments, agricultural chemicals and polymer powders.
• Cosmetic industry: Mixing cosmetic powders such as pancakes and eye shadows.